Established 199716+ Faculty Members

Mechanical & Automobile Engineering

Innovating Thermal Systems, Smart Manufacturing, Automotive Dynamics & Sustainable Engineering

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Dr. Santosh Kumar Rai

Dr. Santosh Kumar Rai

Assistant Professor•Mechanical & Automobile Engineering

10 Yrs
Teaching Experience
15 Yrs
Total Experience
Ph.D.
Highest Qualification
42+
Published Works

About & Biography

Dr. Santosh Kumar Rai is an Assistant Professor of Mechanical Engineering at SRM Institute of Science and Technology. His research interests encompass thermal engineering, computational fluid dynamics, nuclear reactor thermal-hydraulics, supercritical natural circulation systems, Microchannel heat transfer, artificial intelligence and machine learning, additive manufacturing/3D printing, and biomedical devices. His research integrates computational modelling, experimental investigation, optimization, and data-driven approaches to develop advanced and sustainable engineering systems. His teaching philosophy emphasizes conceptual understanding, practical application, computational learning, and research-oriented education, encouraging students to connect fundamental engineering principles with emerging technologies and real-world challenges.

Education & Qualifications

Doctorate2023
Ph.D.
Mechanical Engineering
SRM Institute of Science and Technology
Masters2014
M.Tech
Mechanical Engineering
IIIT
Bachelors2010
B.Tech
Mechanical Engineering
IIIT

Research Specialization & Focus Areas

  • Computational fluid dynamics
  • nuclear engineering
  • Thermal and fluid dynamics
  • Biomedical device development
  • Mechanical Engineerig
  • Artificial Intelligence

Scholarly Publications

42 publications(featured)
2026
01

Design optimization and structural analysis of a 3D printed robotic manipulator using polymer materials

Discover Materials springer—peer-reviewed, Scopus/SCI

02

Parametric optimization of laser micromachining for enhanced microchannel geometry and surface topography in MEMS: an experimental investigation

The International Journal of Advanced Manufacturing Technology—peer-reviewed, Scopus/SCI

03

Enhancing reliability, sustainability, and safety in nuclear power plants: a review of supercritical water reactors and supercritical natural circulation loops

Life Cycle Reliability and Safety Engineering—peer-reviewed, Scopus/SCI

04

Effect of nanoalloying on dynamic thermophysical response of polycrystalline copper-tantalum

Journal of Molecular Modeling—peer-reviewed, Scopus/SCI

05

Assessing sustainable energy options: R466A vs. R410A for air conditioning and refrigeration

Proceedings of the Institution of Civil Engineers-Energy—peer-reviewed, Scopus/SCI

Other
06

Effects of Heat Supplied on Metallurgical and Mechanical Properties in Friction Stir Welding of Aerospace Grade Non-Heat-Treated AA7075

Journal of Materials Engineering and Performance—peer-reviewed, Scopus/SCI

Honors, Awards & Recognitions

  • CYCLONIC PLASMA REACTOR HOUSING

    2026

    Indian patent office

  • System and Method for Multi-Material Additive Manufacturing Using Hybrid Feedstocks and Controlled Thermal Processing

    2026

    Govt of india

  • AI-DRIVEN ROBOTIC ADDITIVE MANUFACTURING SYSTEM FOR FIBER-REINFORCED POLYMER COMPOSITES

    2026

    Govt of india

  • STIRER ASSISTED 3D PRINTER NOZZLE

    2026

    Govt of India